Green intelligent factory for metallurgical dust and mud recycling based on 5G and Industrial Internet

doi:10.12267/j.issn.2096-5931.2023.11.008

Abstract

Abstract:

The green intelligent factory for metallurgical dust and mud recycling is owned by Everrising Holdings’ Yonggang Group. By using technologies such as 5G, Industrial Internet, and big data, the factory has improved the traditional large-scale and extensive management mode which has weak research and development abilities and ignores environmental protection. It has also achieved centralized control of production, security visualization, unmanned operation, intelligent spot inspection, efficient cooperation, and intelligent management. And it has transformed into a highly informationized and intelligent “dark factory”.

Key words: 5G, Industrial Internet, big data, green factory

CLC Number:

F426.32
TF08

ZHAO Guobin, ZHAO Junjie, QI Meng, YANG Hui, GU Yinqin. Green intelligent factory for metallurgical dust and mud recycling based on 5G and Industrial Internet[J]. Information and Communications Technology and Policy, 2023, 49(11): 55-64.

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URL:

http://ictp.caict.ac.cn/EN/10.12267/j.issn.2096-5931.2023.11.008

http://ictp.caict.ac.cn/EN/Y2023/V49/I11/55

序号	功能模块	功能名称	集成系统
1	决策支持	领导驾驶舱,大屏展示	MES系统、安全环保管理系统、点巡检系统
2	生产管理	生产计划管理	MES系统
2	生产管理	生产实绩管理	MES系统
3	设备管理	设备状态实时监控	点巡检系统
		设备异常状态报警
		设备台账管理可视化
		设备检修记录查询展示
		点巡检计划、任务、记录展示
		一键智能巡检
4	安全环保	环保监控数据管理	安全环保管理系统
		危险性气体报警数据管理
		人员安全与定位管理
		重点管控区域管理
		门禁系统管理
5	智能物流	原辅料进厂物流管理	MES系统
5	智能物流	成品出厂发货物流管理	MES系统
6	视频监视	监控位置一键定位	安全环保管理系统
		监控画面实时播放
		监控设备管理
7	厂区导览	工厂三维实时展示及轨迹导览
8	成本管理	成本管理数据展示

序号	功能模块	功能名称	集成系统
1	决策支持	领导驾驶舱,大屏展示	MES系统、安全环保管理系统、点巡检系统
2	生产管理	生产计划管理	MES系统
2	生产管理	生产实绩管理	MES系统
3	设备管理	设备状态实时监控	点巡检系统
		设备异常状态报警
		设备台账管理可视化
		设备检修记录查询展示
		点巡检计划、任务、记录展示
		一键智能巡检
4	安全环保	环保监控数据管理	安全环保管理系统
		危险性气体报警数据管理
		人员安全与定位管理
		重点管控区域管理
		门禁系统管理
5	智能物流	原辅料进厂物流管理	MES系统
5	智能物流	成品出厂发货物流管理	MES系统
6	视频监视	监控位置一键定位	安全环保管理系统
		监控画面实时播放
		监控设备管理
7	厂区导览	工厂三维实时展示及轨迹导览
8	成本管理	成本管理数据展示

指标项		联峰钢铁固废	传统固废
生产运转率		≥98%	≤72%
DRI球团	粉化率	<20%	>25%
DRI球团	金属化率	70%	65%
员工效率提升率		30%	35%
(含原料)成本/元/吨		1 456.88	952.41
每月收益/元/吨		1 385.14	1 132.27
粉尘浓度/mg/Nm³		<5	<10
SO₂/mg/Nm³		<30	<50
NO_X/mg/Nm³		<150	<200

指标项		联峰钢铁固废	传统固废
生产运转率		≥98%	≤72%
DRI球团	粉化率	<20%	>25%
DRI球团	金属化率	70%	65%
员工效率提升率		30%	35%
(含原料)成本/元/吨		1 456.88	952.41
每月收益/元/吨		1 385.14	1 132.27
粉尘浓度/mg/Nm³		<5	<10
SO₂/mg/Nm³		<30	<50
NO_X/mg/Nm³		<150	<200

指标名称	联峰钢铁实绩	传统实绩	优化情况
生产效率	98.0%	72.0%	提高36.1%
运营成本/元/吨	952.41	1 456.88	降低34.6%
产品不良品率	1.8%	3.4%	降低47.1%
能源利用率	68.0%	52.0%	降低23.5%

Green intelligent factory for metallurgical dust and mud recycling based on 5G and Industrial Internet

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